Casting, Polymer And Metal Processing Plant

CASTING, POLYMER and METAL PROCESSING PLANT - TURKEY BİLECİK
A well-established industrial company operating in Turkey's foundry sector for nearly 50 years is looking for partners/investors for its integrated production facility in Bilecik-Bozüyük. The facility has integrated casting, polymer and metal processing production lines and has a strong sales network exporting to 56 countries.

General Information About the Facility
• Location: Bozuyuk Organized Industrial Zone, Bilecik, Turkey
• Land and Building: Established on industrial parcel, active production areas, 45,000 m2 closed area on a total area of 77,000 m2
• Exports: 98% export-orientedmainly EuropeMiddle East, Africa and America
• Energy: 4 MW capacity SPP (rooftop solar power plant) commissioned in 2023
***Machinery and Equipment
• 2 fully automatic horizontal sand molding lines
• 2 double crucible induction melting furnaces, one for 8 tons and one for 5 tons
• Sand plant (with sand mixers and silos)
• Sand recycling plant
• CNC machining machines
• 2 polymer resin production lines (Respecta brand)

Current Production Capacities (2024 Data)
• Casting Production
• Monthly Average Production: 2,850 tons
• Maximum Capacity: 3,750 tons (can be up to 5,000 tons depending on the product group)
• Number of Employees: 3 shifts production with 300 people
• Capacity Utilization Rate: 76
• Development Plan: Targeting full capacity with product diversification and workforce increase
• Polymer and Channel Products Production
• Monthly Average Production: 178 tons
• Maximum Capacity: 1,023 tons
• Capacity Utilization Rate: 17
• Development Plan: Capacity utilization rate will be increased by expanding the sales network and increasing shifts
• Metal Processing / Machining
• Average Monthly Duration: 183 hours / 12 machines
• Maximum Capacity: 2,203 hours/month| 89,856 hours/year
• Capacity Utilization Rate: 30%
• Development Plan: New machinery investments and sales network development activities are planned

Post Investment Capacity
• December 2025: Efficiency can be increased by 20% through overhaul and maintenance work.
• 2027: 1,500 tons/month additional casting capacity can be created with new line investment.
• All Units: Profitability and annual growth in production tonnage targeted through expansion of sales and marketing network

Competitive Advantages
• Energy Efficiency: Low energy costs thanks to GES, environmentally friendly production
• Logistics Location: in Bozüyük, one of Turkey's industrial centers, the facility is close to European and Middle Eastern markets.
• Fast Delivery and YYS Certificate: Fast export without customs control
• Certification Quality and environmental certificates in compliance with international standards

Reason for Sale
In line with the company's global restructuring strategy, it has been decided to sell the facility. The aim is to further develop this high potential facility with strong investors.
The Company is open to offers to remain a minority shareholder or to sell out completely.

Between 2021 and 2024, it reached a total export volume of more than EUR 14.5 million in the Turkish market alone. Its average annual turnover is approximately €35,000,000. The company sells to more than 50 countries, mainly in Europe and the Middle East.